Review on Machining of Inconel Based Super Alloys by Electro Discharge Machining Process

Volume 4, Issue 6, December 2019     |     PP. 327-342      |     PDF (265 K)    |     Pub. Date: December 21, 2019
DOI:    202 Downloads     6017 Views  

Author(s)

Sushil Kumar Choudhary, Mechanical Engineering Department, MCAET, Akbarpur, Ambedkar Nagar which is affiliated to NDUAT, Kumarganj, Ayodhya U.P.
R.S Jadoun, Department of Industrial and Production Engineering G.B Pant University of Agriculture & Technology, Pantnagar, Uttarakhand, India

Abstract
Electric discharge machining (EDM) process generally used for burrs free, less metallurgical damage, stress free and very precise machining and produces mould cavity, deep holes, complex shapes & size by arc erosion in all types of electro-conductive materials. In this process, the metal is removed from the work piece due to erosion caused by rapidly recurring spark discharge taking place between the tool electrode and work-piece. Tool electrode and wok-piece both submersed into the dielectric fluid. The main aims of this review paper work is to present the consolidated information about the contribution of various researchers on the machining applications of electric discharge machining process on Nickel-Base Super alloys materials, utilization of various tool and techniques for correlating experiment results and applications of product through the EDM. Nickel-Base Super alloys materials is widely used for fuel tanks, aircraft & rocket engine components, nuclear fuel element spacers, casings, fasteners, rin

Keywords
. Electric discharge machining, Inconel super alloy, Material removal rate, Surface roughness, Tool wear rate

Cite this paper
Sushil Kumar Choudhary, R.S Jadoun, Review on Machining of Inconel Based Super Alloys by Electro Discharge Machining Process , SCIREA Journal of Physics. Volume 4, Issue 6, December 2019 | PP. 327-342.

References

[ 1 ] K.H. Ho, S. T. Newman, "State of the art Electrical Discharge Machining (EDM)", International Journal of Machine Tool and Manufacture 43 (2003) 1287-1300.
[ 2 ] Lazarenko, B.R., To invert the effect of wear on electric power contacts, Dissertation of the All-Union Institute of Electro Technique in Moscow/CCCP, Russian.
[ 3 ] S. Kumar, R. Singh, T.P. Singh, B.L. Sethi, "Surface modification by electrical discharge machining: A review", Journal of Materials Processing Technology 209 (2009) 3675-3687.
[ 4 ] Choudhary S.K. & Jadoun, R.S."Current Advanced Research Development of Electric Discharge Machining (EDM): A Review", International Journal of Research in Advent Technology 2 (3) (2014) 273-297.
[ 5 ] Choudhary, S.K., Jadoun, R.S, Kumar, A., Ajay, "Latest Research Trend of optimization Techniques in Electric Discharge Machining (EDM): Review Article", International Journal of Research in Engineering & Advanced Technology 2(3) (2014) 1-29.
[ 6 ] V.K. Jain, “Electric Discharge Machining”, Advanced Machining Processes, Allied Publishers, India, 2002, p. 126-186.
[ 7 ] Klocke F., Lung D., Antonoglou G., Thomaidis D. , "The effect of powder suspended dielectrics on the thermal influenced zone by electro discharge machining with small discharge energies", Journal of Material Processing Technology 149 (2004) 191-197.
[ 8 ] Kuppan P., Rajadurai A. and Narayanan, "Influence of EDM process parameters in deep hole drilling of Inconel 718", International Journal of Advanced Manufacturing Technology 38 (2008) 74-84.
[ 9 ] Wang C.C., Chow H.M., Yang L.D., Lu C.T., "Recast layer removal after electrical discharge machining via Taguchi analysis: A feasibility study", Journal of Materials Processing Technology 209 (2009) 4134-4140.
[ 10 ] Bharti P.S., Maheshwari S., Sharma C., "Experimental investigation of Inconel 718 during die-sinking electric discharge machining", International Journal of Engineering Science and Technology 2 (11) (2010) 6464-6473.
[ 11 ] S. Rajesh, A.K Sharma & Pradeep Kumar, "Some Aspects of Surface Integrity Study of Electro Discharge Machined Inconel 718", proceeding of the 36th International MATADOR Conference (2010) 439-444.
[ 12 ] D.V.Ghewade; S.R. Nipanikar, "Experimental study of electro discharge machining for Inconel material", Journal of Engineering Research and Studies 2 (2) (2011) 107-112.
[ 13 ] Prabhu S., Vinayagam B.K, "AFM surface investigation of Inconel 825 with multi wall carbon nano tube in electric discharge machining process using Taguchi analysis", Archives of Civil and Mechanical Engineering XI (1) (2011) 149-170.
[ 14 ] D Sudhakara, B.V. Naik & B Sreenivasulu, "The experimental analysis of surface characteristics of inconel-718 using electrical discharge machining", International Journal of mechanical Engineering & Robotic Research 1 (3) (2012) 371-388.
[ 15 ] N. Beri, H. Pungotra, A. Kumar, "To Study the Effect of Polarity and Current during Electric Discharge Machining of Inconel 718 with CuW Powder Metallurgy Electrode", Proceedings of the National Conference on Trends and Advances in Mechanical Engineering, YMCA University of Science & Technology, Faridabad, Haryana (2012) Oct 19-20, 476-481.
[ 16 ] Pushpendra S. Bharti, S. Maheshwari & C. Sharma, "Multi-objective optimization of electric-discharge machining process using controlled elitist NSGA-II", Journal of Mechanical Science and Technology 26 (6) (2012) 1875-1883.
[ 17 ] S. Rajesha, A.K. Sharma, and Pradeep Kumar, "On Electro Discharge Machining of Inconel 718 with Hollow Tool", Journal of Materials Engineering and Performance 21 (6) (2012) 882-891.
[ 18 ] Priyaranjan Sharma, D. R Sharma, S. Singh and D. R. Mishra, "Optimization of Multi-Response Parameters of Inconel 600 on EDM using Rotary Brass Hollow Tubular Electrode by Taguchi Method", J. Sci. & Tech. Res 2 (2) (2012) 20-31.
[ 19 ] Dave, Harshit, K, Keyur Desai, P & Harit Raval, K, "Modeling and Analysis of Material Removal Rate During Electro Discharge Machining of Inconel 718 under Orbital Tool Movement, International Journal of Manufacturing System 2 (1) (2012) 12-20.
[ 20 ] S Dhanabalan, K Shivakumar, C Sathiya Narayanan, "Optimization machining parameters of EDM While machining Inconel 718 for form tolerance & orientation tolerance", Indian Journal of Engineering & material Science 20 (2013) 391-397.
[ 21 ] Mao-yong LIN , Chunchen TSAO, Chun-yao HSU, A-huei CHIOU, Peng-cheng HUANG, Yu-cheng LIN, Optimization of micro milling electrical discharge machining of Inconel 718 by Grey-Taguchi method, Trans. Nonferrous Met. Soc. China 23(2013) 661−666.
[ 22 ] S Ahmad & M A Lajis, "Electrical discharge machining of Inconel 718 by using copper electrode at higher peak current & pulse duration", 2nd International Conference on Mechanical Engineering Research , IOP Conf. Series: Materials Science & Engineering 50 (2013) 1-7.
[ 23 ] Sengottuvel .P, Satishkumar .S, Dinakaran .D, "Optimization Of Multiple Characteristics Of EDM Parameters Based on Desirability Approach And Fuzzy Modeling", International Conference on design and manufacturing, Procedia Engineering 64 (2013)1069 – 1078.
[ 24 ] Uday A. Dabd, "Effect of EDM Process Parameters for Burr Removal of Drilled Holes of Inconel-718", ASME 2013 International Mechanical Engineering Congress and Exposition, Volume 2B: Advanced Manufacturing, San Diego, California, USA, November 15–21(2013).
[ 25 ] M .Manohar, T Selvaraj , D Sivakumar, Shibu Gopinath & Koshy M George, "Experimental study to assess the effect of Electrode bottom profiles while machining Inconel 718 through EDM Process, 3rd International Conference on Materials Processing and Characterisation (ICMPC 2014), Procedia Materials Science 6 (2014) 92 – 104.
[ 26 ] C. P Mohanty, S.S Mahapatra, M.R Singh, "An Experimental Investigation of Machinability of Inconel 718 in Electrical Discharge Machining", 3rd International Conference on Materials Processing and Characterization, Procedia Materials Science 6 (2014) 605 – 611.
[ 27 ] P. Karthikeyan; J. Arun, "Machining characteristics analysis on EDM for Inconel 718 material using copper electrode, International Journal of Research in Engineering and Technology 03 (11) (2014) 309-312.
[ 28 ] Kuriachen B.; J. Mathew, "Modeling and multi-response prediction of micro EDM drilling on Inconel 718, 5th International & 26th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12th–14th, 2014, IIT Guwahati, Assam, India (2014) 341-1 to 341-6.
[ 29 ] Buta Singh & Manpreet Singh, Performance of different electrode materials in Electric Discharge Machining (EDM) Inconel 600, Proceedings of 12th IRF International Conference, 29th June-2014, Pune, India, ISBN: 978-93-84209-31-5, pp.68-71, 2014.
[ 30 ] V. Muthu kumar; N. Rajesh; R. Venkatasamy; A. Suresh Babu; N. Senthil kumar, "Mathematical Modeling for Radial Overcut on Electrical Discharge Machining of Incoloy 800 by Response Surface Methodology", 3rd International Conference on Materials Processing and Characterisation (ICMPC 2014), Procedia Materials Science 6 ( 2014 ) 1674 – 1682.
[ 31 ] Sabareesaan KJ, "Analysis of the Effect of Process parameters in Electric Discharge Machining of Inconel X750 using brass Electrode", International Journal of Engg. Research & Technology 3 (9) (2014)1180-1184.
[ 32 ] A. Torres , C. J. Luis & I. Puertas, "Analysis of the influence of EDM parameters on surface finish, material removal rate, and electrode wear of an Inconel 600 alloy", Int J Adv Manuf Technol 80 (2014) 123–140.
[ 33 ] T.R. Paul , H. Majumder , V. Dey and P. Dutta, "Study the Effect of Material Removal Rate in Diesinking EDM for Inconel 800 using Response Surface Methodology", Journal of Material Science and Mechanical Engineering 2 (9) (2015) 27-31.
[ 34 ] Harpinder Singh Sandhu, Vidhata Mehta, Jatin Manchanda, Gurpreet Singh, "Investigation of Electric Discharge Machining of Inconel 718 Using Special Graphite Electrode", National Conference on Advances in Engineering, Technology & Management , IOSR Journal of Mechanical and Civil Engineering (2015) 56-61.
[ 35 ] Harmanpreet , Harvinder Lal & Gaurav Dhuria, "Investigation and modelling of EDM process parameters in machining of incoloy-800", International Journal of Research in Engineering and Technology 4 (8) (2015) 112-117.
[ 36 ] P. Shankar , R. Boopathi and M. Prabu, "Investigating the Effect of Brass Electrode on Inconel 718 on Electrical Discharge Machine", International Journal of Innovative Science, Engineering & Technology 2( 4) 1664-1667.
[ 37 ] Torres, C. J. Luis & I. Puertas, "Analysis of the influence of EDM parameters on surface finish, material removal rate, and electrode wear of an INCONEL 600 alloy", Int J Adv Manuf Technol 80 (2015) 123–140.
[ 38 ] KJ Sabareesaan , R Varahamoorthi , Habeeb Al Anik and J Jaya, "MRR Prediction Model for Electrical Discharge Machining of Inconel X750 by Response Surface Methodology Using MINITAB Software", European Journal of Advances in Engineering and Technology 2 (2) (2015) 29-33.
[ 39 ] Torres, I. Puertas & C. J. Luis, EDM machinability and surface roughness analysis of Inconel 600 using graphite electrodes, Int J Adv Manuf Technol, DOI 10.1007/s00170-015-7880-x, 2015.
[ 40 ] T. Ponnarasan & J. Chandradass, Performance analysis and process optimization of EDM parameters on Inconel 600 with copper electrode, International Journal of Innovative Research in Technology, vol.2 , no.3, pp.112-115, 2015.
[ 41 ] Kumar, A; Jadoun, R.S; Choudhary, S.K, "Investigations on Material Removal Rate of AISI D2 Die Steel in EDM using Taguchi Methods", Industrial Engineering Letters 5 (5) (2015) 114-122.
[ 42 ] Kumar, A; Jadoun, R.S; Choudhary, S.K, "Investigations on Tool wear Rate of AISI D2 Die Steel in EDM using Taguchi Methods", Chemical and Process Engineering Research 37 (2015) 114-122.
[ 43 ] Choudhary, S.K; Jadoun, R.S., "Current research development in Dry Electric discharge machining: A Review paper", International Journal of Emerging Technology and Advanced Engineering 4 (8) (2014) 832-839.
[ 44 ] Choudhary, S.K, Jadoun, R.S, "Current research issue & applications of powder mixed dielectric electric discharge machining: A review", International journal of Engineering science & research Technology 3 (7) (2014) 335-358.
[ 45 ] Special Metals Corporation, 2013 (Aug 13) INCONEL and INCOLOY are trademarks of the Special Metals Corporation group of companies. http://www.specialmetals.com/assets/documents/alloys/inconel/inconel-alloy-625.pdf.
[ 46 ] Sushil kumar Choudhary & R.S Jadoun (2017) " Review Article on Machining of Nickel-Based Super Alloys by Electric Discharge Machining", World Congress on Engineering and Computer Science 2016 (WCECS 2016), International Conference on Systems Engineering and Engineering Management , San Francisco, USA, 19-21 October 2017.
[ 47 ] Sushil Kumar Choudhary & R.S Jadoun (2018) "Optimization of EDM Process Parameters for MRR of Inconel 600 using Taguchi Method" International Conference on Global Research Initiatives For Sustainable Agriculture & Allied Science-2018 (GRISAAS-2018) 28 to 30 October-2018 organized by Society for Scientific Development in Agriculture & Technology (SSDAT). Jaipur Rajasthan.
[ 48 ] S.K Choudhary and R.S. Jadoun (2017) "Review Study and Importance of Micro Electric Discharge Machining", Journal of Chemical and Process Engineering Research, Vol.50, pp.14-21.